60 Ton Cement Bulker Unloading System
Approx. price from source listing: Rs 1,30,000 / PieceGet Latest Price
Product Overview
Product Details: A 60 Ton Cement Bulker Unloading System is a high-capacity pneumatic conveying system designed to efficiently and safely unload cement, fly ash, or similar powdered bulk materials from road bulkers (tankers) into storage silos. This system is built for continuous, dust-free operation and is powered by a twin-lobe Roots blower or similar air delivery unit. To unload a 60-ton cement bulker in approximately 60–90 minutes, depending on: Pipe length Blower capacity Material flow characteristics Silo height A Roots blower generates high-volume, low-pressure air (up to 1 bar). This air is supplied to the bulker via an aeration system inside the tanker. The cement is fluidized and pushed through the delivery pipeline toward the storage silo using the compressed air. The system includes valves, gauges, filters, and safety devices to ensure smooth, safe operation. Cement Plants Ready-Mix Concrete (RMC) Plants Fly Ash Handling at Thermal Power Plants Construction Sites Bulk Material Terminals Efficient unloading of large-capacity bulkers Dust-free operation enhances site cleanliness and safety Low maintenance and simple design Suitable for continuous duty Customizable for different bulker types and site layouts No material contamination – oil-free air deliver
Technical Parameters
| Parameter Description | Specification Rating |
|---|---|
| Minimum Order Quantity | 2 Piece |
| Airflow | 50–200 m³/hr |
| Material Handled | Cement - Fiy Ash - Lime Powder |
| Lifting Capacity | 60 Ton |
| Pressure | 0.3–0.5 bar |
| Unloading Capacity | 600-900 m3/hr |
| Lobe Type | Twin Lobe |
| Blower Power | 37 kW |
| Cooling Method | Air Cooled |
| System Type | Pneumatic |
| Motor Power | 10 HP |
| Mounting Type | Trolley Mounted |
| Application | Cement Plant, Bulk Terminal, Fly Ash Silo, Silo Feeding, RMC Plant |
| Maximum Lifting Height | 30 ft |
| Power Supply | 440V |
| Material | Cast Iron.60 Ton Cement Bulker Unloading System |
| Type | Rotating |
| Warranty | 12 months |
| Country of Origin | Made in India |
| Cast Iron | Cast Iron / SG Iron.60 Ton Cement Bulker Unloading System |
| Three phase | 33 KW.60 Ton Cement Bulker Unloading System |
| Component | Specification |
| Roots Blower | Twin-lobe type, 30–60 HP motor depending on pipe length and height |
| Electric Motor / Engine | 3-phase electric motor (standard) or diesel engine (mobile use) |
| Base Frame/Skid | Heavy-duty, vibration-free |
| Air Receiver Tank | Optional – for storing and stabilizing compressed air |
| Inlet & Outlet Silencers | To reduce noise |
| Relief Valve | Prevents overpressure in the line |
| NRV (Non-return Valve) | Prevents backflow of material |
| Pressure Gauge | For monitoring line pressure |
| Aeration Pads or Cones | Inside the bulker for cement fluidization |
| Flexible Hose / Piping | Heavy-duty, abrasion-resistant |
| Butterfly / Ball Valves | For isolation and flow control |
| Silo Accessories | Top-mounted dust collector, PRV, level indicators |
| Parameter | Value |
| Unloading Capacity | 40–60 TPH (tons per hour) |
| Operating Pressure | 0.6 – 1.0 bar (g) |
| Motor Power | 40–60 HP |
| Conveying Distance | Up to 50–100 meters horizontally, 15–25 meters vertically |
| Power Supply | 3-phase, 415V, 50 Hz (for electric version) |
| Mounting | Skid-mounted or mobile trolley-mounted |
Standard Application Spheres
Frequently Asked Technical Questions
Q:What is the warranty and expected design lifespan of the 60 Ton Cement Bulker Unloading System?
Shree Ambika Engineering provides a comprehensive 12-month manufacturer warranty. Built with precision CNC-machined alloy steel timing gears and heavy-duty spherical roller bearings, our blowers feature an operating design lifespan exceeding 50,000 hours with standard preventative maintenance.
Q:Is the air delivered by 60 Ton Cement Bulker Unloading System 100% oil-free?
Yes. All SAE positive displacement Roots blowers guarantee 100% oil-free air delivery certified for sensitive processes such as biological wastewater aeration, food powder conveying, and cleanroom air systems. Dual labyrinth seals and atmospheric breather vents physically isolate gear oil from the compression chamber.
Q:Can 60 Ton Cement Bulker Unloading System be exported to Dubai, UAE, Saudi Arabia, and other GCC countries?
Yes, SAE actively exports across the Middle East. We equip units with dual 50Hz/60Hz motors, IP55/IP65 ingress protection, and high-ambient heat dissipation jackets tested for 50°C+ ambient temperatures. Shipments include Certificate of Origin, SASO/Saber compliance, and sea-worthy export crating directly to Jebel Ali and Dammam ports.
Q:What is the standard delivery timeline for 60 Ton Cement Bulker Unloading System?
Standard bare-shaft and skid-mounted configurations are stocked for immediate dispatch (within 24 to 48 hours) from our Vatva GIDC facility in Ahmedabad. Customized assemblies and export orders are dispatched within 7 to 10 working days.
